Ford Motor Company is a global company based in Dearborn, Michigan. The company designs, manufactures, markets and services a full line of Ford cars, trucks, SUVs, electrified vehicles and Lincoln luxury vehicles, provides financial services through Ford Motor Credit Company and is pursuing leadership positions in electrification, autonomous vehicles and mob...
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Drive Flawless Launches at assigned supplier sites, collaborating with Launch STA team (Ex: Schedule A, PPAP (Production Part Approval Process), Supplier Quality Issues resolution). Escalate significant issues promptly and ‘date to green’ plan to appropriate management
Conduct onsite evaluation visits for Priority commodities as per GPDS supplier engagement process for new programs
Review supplier incremental tooling work plans compliance with PPAP (Production Part Approval Process) requirements
Drive robust Supplier Failure Mode Avoidance through PFMEA, SCCAF, CP reviews, Manufacturing feasibility reviews and Health chart deployment as applicable
LEAN principles expertise (Bill of Design / Bill of Process / Bill of Materials)
Drive Supplier manufacturing health chart compliance and support development of new health charts
Drive suppliers for Special process compliance with the support of STA Technical Specialists and Industrialization Reviews
Support Capacity Purchase team in capacity studies interfacing with suppliers and Ford cross-functional teams
Drive capacity/uplift actions implementation with suppliers in line with the GCP study requirements
Drive Supplier Process capacity issues resolution as needed – Production constraint risk mitigation working with Ford and Supplier teams and manage “date to green” plan
Monitor supply status of 24/7 roster suppliers and Blue bar status of PPAPs beyond implementation timing
Review supplier Capacity Analysis Reports (CAR) for compliance with capacity requirements
Drive continuous improvement in manufacturing excellence with the assigned sites through Q1-MSA deployment, Q1 attainment/ retention, Health chart deployment, Supplier training as required.
Drive deployment & improvement of Quality performance requirements (Q1, QR, TGW, R/1000, CPU), through Warranty Reduction, Benchmarking, Lean Manufacturing, G8D (Global 8 Disciplines) methodology, PFMEA (Process Failure Mode Effect Analysis), SPC (Statistical Process Control), Gage R&R (Repeatability and Reproducibility), Gage R&R (Repeatability and Reproducibility), etc.) as required.
Drive new supplier site evaluations and Supplier Risk Assessment on new sourcing in support of GCST, identifying Risk Mitigation.
Drive closure of supplier process responsible quality issues related to Stop Ship/Build, BSAQ (Balanced Single Agenda for Quality) projects and Field Action Stop Ship/Prevent Action
Drive compliance to all organizational and corporate training requirements and SIM process compliance.
Qualifications
Qualification: B Tech Mechanical or Industrial Engineering or academic equivalent.
10 - 15 years of relevant experience in motor Industry
In depth process & technical experience in Injection Moulding, Painting Processes and Interior / Exterior Soft & Hard Trim commodities
Relevant work experience in LEAN Principles
Knowledge of Problem Solving and Quality systems and tools
Experience in Quality systems, tools and techniques
Project management experience
Supply / Crisis Management Experience
Knowledge & Experience in manufacturing process(es) viz., Injection Molding, Painting, Stampings and Modular assembly
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