IPQ Electrical Technician /Auto Electrician at Ford Motor Company of Southern Africa

JOB DESCRIPTION

• Attend Electrical end of line Quality Meetings, update painters.
• Attend Underbody line end of line Quality Meetings, update painters.
• Layout parts to CAD as required for production personnel, PVT engineers and VRT members.
• Communicate delinquent QR2 notices to suppliers and STA.
• Track and monitoring supplier G8D responses to concerns including review of root cause and PCA analysis and corrective actions.
• Support processing of all non-conforming materials and lease risk to plant MP&L organization of potential part shortage.
• Track supplier corrective actions within the QR2 system and verify parts in-plant meet customer requirements with robust brake points.
• Supervise Incoming quality inspectors to ensure they perform their functions and manage their workload.
• Participate in the development and implementation of a Best-In-Class Quality Operation System for the IQ area.
• Manage V.O.W, pending rejects parts and supplier caused campaigns with rundown plans.
• Review Completed 8D reports with WebEx meetings with supplier and report on 8D tracker.
• Review PFMEA with suppliers for defective parts where required.
• Review control plans with suppliers for defective parts where required.
• Review and analyze dimensional reports from suppliers including SPC.
• Near Miss Identification
• Segregation of PMHV & Pedestrians in IPQ quarantine area
• Ensure Zero IPQ Caused Campaigns
• Ensure Zero RED uncontained items on Plant Painters for supplier concerns with known cause in 24 hours.
• Ensure Zero RED uncontained items for PIC room, QLS Boards, PDA and Surveillance.
• Ensure Zero Suppliers CR's uncontained within 24hrs with known cause.
• Ensure No Aging Pending Rejects >30 days without escalation.
• Report out Daily on Vehicles on Wheels progress.
• Ensure direct reporting inspectors follow up daily on open CR’s.
• Ensure binning of all CR before 30 days unless it is on dispute.
• Escalate repeated QR to coach.
• Report all line stopper and Bits calls to Manager.
• Track G8D to ensure at 15 days G8D received. If not at D8 then IPQ need to have G8D up to D4 with action plan for completion.
• File supplier charge back within 5 days of all vehicles shipped and all parts contain
• Ensure Absentees less than 3% per month
• Prepare CCMD forms for Manager in support of daily PIC room
• Ensure Supplier is invited to present their concerns in PIC room