AICC04441 - Operator: Machine Blending at Adcock Ingram

Machine Preparation and Start-up

•  Inspect and clean equipment at the start of each shift, verifying operational readiness.
•  Program the blending machine with the specified blend recipe, ensuring accuracy in SCADA setup.
•  Confirm all raw materials are available and meet the quality specifications based on the Batch Mixing Report (BMR).

Production and Blending Operation

•  Operate the blending machine following Standard Operating Procedures (SOPs), monitoring temperature, weight, and cycle timing.
•  Ensure precise measurement and mixing of raw materials, comparing against BMR.
•  Select batch sizes and initiate blending cycles according to production plans.

Quality Control and Monitoring

•  Regularly inspect printouts and graphs to verify compliance with weight, temperature, and blend standards.
•  Monitor quality parameters throughout the blending process, troubleshooting any discrepancies to prevent defective batches.

Documentation and Reporting

•  Complete all production batch records accurately and maintain all required documentation, including SOP compliance and quality logs.
•  Generate daily Oracle batches, recording transactions related to materials and outputs.

Equipment Maintenance

•  Perform routine and preventative maintenance on blending machines and associated equipment before, during, and after production.
•  Conduct basic troubleshooting and fault diagnostics, resolving common issues or escalating to maintenance teams when necessary.

Health, Safety, and GMP Compliance

•  Comply with all GMP, safety, and SOP standards, identifying and reporting unsafe conditions to the supervisor.
•  Actively participate in safety drills and adhere to OHS Act guidelines.

Supporting Cross-Functional Operations

• Provide relief for other roles, such as hopper filling, as directed by the supervisor, ensuring continuity in production.

Requirements

Qualifications:

• Matric (Grade 12) with Mathematics and Science.
• Technical qualification or certification in a relevant field (Mechanical, Manufacturing, or Engineering) advantageous.
• Basic Computer Literacy (with proficiency in SCADA and Oracle systems as a plus).

 Experience:

• Minimum of 1-2 years in a similar production role, preferably in plastic or pharmaceutical manufacturing
• Proven experience operating industrial blending machinery or equivalent automated manufacturing equipment.
• Experience with Good Manufacturing Practices (GMP) in a regulated environment.