The Council for Scientific and Industrial Research (CSIR) is one of the leading scientific and technology research, development and implementation organisations in Africa. Constituted by an Act of Parliament in 1945 as a science council, the CSIR undertakes directed and multidisciplinary research, technological innovation as well as industrial and scientific...
Read more about this company
The CSIR has a vacancy for an Industrial Engineer in the Advanced Materials and Manufacturing impact area, within the Manufacturing cluster. The candidates will be responsible to optimise foundry and powder metallurgy production processes, improve efficiency, and ensure quality in the manufacturing of parts, components, and systems, while driving cost-effective solutions and continuous improvement initiatives. Implementation of 4IR technologies in operations.
This position is based in Pretoria.
Key responsibilities:
Analyse and optimise casting, sintering, compaction, and finishing processes to improve efficiency and reduce cycle times.
Conduct time studies and process simulations to develop standard work procedures and improve machine utilisation.
Improve furnace efficiency, powder blending uniformity, and material handling for consistent product quality
Optimise powder mixing, pressing, sintering, and secondary operations to enhance density and mechanical properties
Reduce scrap rates and improve yield in compaction and sintering by controlling process variables
Integrate robotics, automation, and IoT sensors for real-time process monitoring in foundry and powder metallurgy operations.
Evaluate and implement new technologies and equipment to enhance productivity and efficiency
Implement Statistical Process Control (SPC) and Root Cause Analysis (RCA) to reduce defects such as porosity, inclusions, and cracks
Develop and enforce Standard Operating Procedures (SOPs) to ensure consistent quality in metal powders and cast parts
Reduce material waste by improving powder recovery, recycling processes, and metal utilisation
Adhere to compliance with OSHA, EPA, and industry-specific safety regulations for foundry and powder metallurgy operations
Enhance workplace safety by improving ventilation, dust control, and ergonomics in metalworking environments
Qualifications, skills and experience:
A bachelors degree in industrial engineering or related field;
A masters degree in industrial engineering will be advantageous;
Five years experience in applied research environment or in a related industry;
Solid experience in product development
3+ years of experience in foundry / powder metallurgy / metals processing related industries preferred;
Solid understanding of Lean Manufacturing, Six Sigma, and SPC Methodologies;
Proficiency in CAD, simulation tools, ERP/MRP systems, and data analytics;
Sound problem-solving, leadership, and project management skills
Gmail
Yahoomail