Production Machine Operator at Phakisa Group

Job Purpose:

• To set up, adjust, and prepare production machines to ensure efficient operation, product quality, and minimal downtime while complying with safety and quality standards.

Minimum Qualifications:

• Grade 12 (Matric) or equivalent. Technical qualification in Mechanical Engineering, Manufacturing, or related field (advantageous). Machine setting certification (where applicable).

Experience:

• 2-5 years' experience as a Machine Setter in a manufacturing environment. Experience with production machinery and equipment. Experience in troubleshooting machine faults. Knowledge of preventive maintenance procedures.

Knowledge:

• Machine setup and changeover procedures. Manufacturing and production processes. Health and safety regulations. Quality control standards. Basic mechanical and pneumatic systems. Production documentation and reporting.

Technical Skills:

• Machine setup and calibration. Reading technical drawings and specifications. Mechanical troubleshooting. Measuring equipment usage (verniers, micrometers, gauges). Basic computer literacy. Ability to perform minor machine adjustments and repairs.

Key Competencies:

• Attention to detail. Problem-solving ability. Mechanical aptitude. Communication skills. Teamwork. Time management. Ability to work under pressure. Continuous improvement mindset.

Key Responsibilities:

• Set up machines according to production specifications.
• Perform machine changeovers efficiently.
• Adjust machine settings to maintain product quality.
• Monitor machine performance during production.
• Troubleshoot and resolve machine-related issues.
• Conduct first-off quality inspections.
• Complete production and setup documentation.
• Perform routine maintenance and cleaning.
• Report equipment faults to maintenance personnel.
• Ensure compliance with safety and quality procedures.
• Minimize downtime and production waste.
• Train operators on correct machine operation where required.

Physical Requirements:

• Ability to stand for extended periods. Ability to lift materials within company safety guidelines. Manual dexterity and good hand-eye coordination.
• Performance Indicators (KPIs):
• Machine setup time. Production efficiency. Machine downtime. Product quality/rejection rate. Compliance with safety procedures. Preventive maintenance completion. Scrap and waste reduction. Production target achievement.

Working Conditions:

• Manufacturing or factory environment. Exposure to machinery, noise, and moving equipment. Use of required personal protective equipment (PPE). Shift work may be required.