Technical Manager at Novus Holdings Ltd

Job Description    

• We currently seek to appoint a Technical Manager to lead technical development, research and development initiatives, process optimisation, efficiency improvement, and standardisation across flexographic printing, extrusion, lamination, and converting processes. The role focuses on improving quality, reducing waste and downtime, supporting innovation, and ensuring consistent technical performance of plant operations. The role also supports operational continuity by maintaining sufficient cross-functional production knowledge to ensure technical stability during key personnel absences.

Key Duties and Responsibilities    
Product & Material Development (Primary Mandate of the Role)

• Evaluate new substrates, inks, adhesives, coatings, and specialty films.
• Develop packaging formulations to enable new markets.
• Conduct and oversee internal and external product trials.
• Support innovation initiatives and customer development projects.
• Standardise product formulations and technical configurations.

Process Development & Optimisation

• Drive continuous improvement initiatives.
• Optimise machine speeds while maintaining or improving quality standards.
• Develop, improve and maintain Standard Operating Procedures (SOPs).
• Identify and eliminate process inefficiencies and over-engineered product designs.
• Maintain working knowledge of production planning, scheduling, and shift performance to support operational continuity when required.

Efficiency & Lean Operations

• Apply Lean Manufacturing and Continuous Improvement principles.
• Reduce changeover times and setup inefficiencies.
• Improve Overall Equipment Effectiveness (OEE).
• Optimise equipment utilisation and process stability.
• Identify and drive cost-reduction initiatives and reduce scrap, rework, and waste.
• Support the use of recycled materials where technically feasible.
• Monitor and improve utility efficiency including compressed air systems.
• Monitor & optimise water cooling systems for extrusion and printing equipment.
• Analyse and reduce unplanned downtime.
• Provide technical input into preventative maintenance strategies.

Quality & Technical Problem Solving

• Lead root-cause analysis of recurring defects using structured methods.
• Define and monitor technical quality metrics.
• Support customer complaint investigations and corrective actions.

Data, Systems & Standardisation

• Establish and monitor technical production KPIs.
• Develop structured protocols for trials and sample requests.
• Support development of technical configuration and quotation tools.
• Promote data-driven decision-making in operations.

Training & Knowledge Transfer

• Be involved with the training department in technical training of operators, supervisors, sales teams and support staff.

Educational Requirements    

• Polymer science/Chemistry degree (BSc/B-Tech) or equivalent
• Diploma in Plastics Manufacturing an added advantage 

Experience Requirements    

• At least 5 years’ experience in the manufacturing of flexible plastic packaging

Skills and Competencies    

• Goal-orientated, with measured results
• Ability to work under pressure with attention to detail and meet deadlines 
• Good communication and interpersonal skills
• Ability to take initiative and to solve problems
• Team player