Active Jobs at AECI Limited

Job Description    

• The Process Controller is responsible for monitoring, controlling, and optimizing nitrate production processes to ensure safe, efficient, and compliant plant operations. The role supports operational excellence by ensuring that production targets, quality standards, and safety requirements are consistently met.

Required Outputs: Functional 

• Monitor and control nitrate production processes using SCADA/DCS systems.
• Adjust process parameters in real-time to maintain product quality and process efficiency.
• Analyze process data and trends to identify deviations and implement corrective actions.
• Ensure strict adherence to safety, health, and environmental regulations and company policies.
• Conduct risk assessments, report hazards, and participate in incident investigations.
• Promote a culture of safety and proactive risk management within the team.
• Ensure production meets defined targets in terms of quantity, quality, and timelines.
• Implement process control strategies to minimize waste and energy consumption.
• Collaborate with quality assurance teams to maintain product specifications.
• Identify and troubleshoot process issues, equipment malfunctions, or inefficiencies.
• Support continuous improvement initiatives and Lean manufacturing principles.
• Participate in process optimization projects and upgrades.
• Maintain accurate logs, shift reports, and process data documentation.
• Prepare daily, weekly, and monthly performance reports for management review.
• Ensure compliance with operational procedures and internal audit requirements.
• Work closely with operations, maintenance, and laboratory teams to achieve operational goals.
• Support training of junior staff and shift team members on process operations and best practices.
• Actively contribute to cross-functional projects and initiatives

Qualifications & Experience    

• Matric / NQF Level 4 in Chemical Operations OR National Diploma in Chemical Engineering, Process Engineering, or related field
• Minimum 5 years’ experience in chemical or nitrate production operations
• Proven experience in process optimization, troubleshooting, and continuous improvement
• Strong knowledge of chemical/nitrate processes, process safety, risk assessment, and environmental compliance
• Proficiency in SCADA/DCS systems
• Strong problem-solving and decision-making skills
• Ability to work safely, follow procedures, and maintain compliance
• Effective teamwork and communication skills

Closing Date    

• 2025/10/17

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Job Description    

• To lead, manage, and coordinate the activities of the Nitrates team, ensuring operational excellence and optimal performance. The role supports the growth and development of the business by maximizing the efficiency, effectiveness, and contribution of the maintenance section within the Nitrates operations.

Requested Outputs: Functional

• Lead, motivate, and develop the Nitrates team to achieve operational targets and KPIs.
• Foster a culture of accountability, safety, and continuous improvement.
• Manage team performance, providing coaching, feedback, and development opportunities.
• Ensure the maintenance section operates efficiently and effectively, supporting uninterrupted production.
• Implement best practices and standards for process optimization, equipment reliability, and preventative maintenance.
• Monitor and improve operational performance metrics, including downtime, maintenance costs, and compliance with safety standards.
• Develop and execute short-term and long-term maintenance plans aligned with production schedules.
• Coordinate activities within the team and across departments to optimize resource utilization.
• Ensure timely reporting of operational issues, performance, and maintenance outcomes.
• Ensure all activities comply with company policies, procedures, and regulatory requirements.
• Promote a safe working environment and actively manage operational risks.
• Conduct regular safety audits and risk assessments within the Nitrates operations.
• Identify opportunities for process improvements, cost savings, and efficiency gains.
• Implement initiatives to improve equipment performance and operational reliability.
• Champion the adoption of new technologies and innovative maintenance practices.
• Collaborate with internal and external stakeholders to ensure seamless operational support.
• Maintain effective communication with management, production, and technical teams.
• Support business growth objectives by aligning maintenance activities with operational needs.

Qualifications & Experience    

• Matric certificate / NQF Level 4 in Chemical Operations.
• National Diploma or Bachelor’s degree in Engineering, Industrial Management, or a related field.
• Minimum of 3-4 years’ experience in team management within a process or chemical operations environment.
• Strong understanding of maintenance planning, equipment reliability, and operational excellence.
• Proven leadership, team development, and stakeholder management capabilities.

Closing Date    

• 2025/10/17