DURR Robotic Snr Artisan: Maintenance at BMW Group South Africa

Responsibilities and Accountabilities

Quality:

• Identifies production and quality problems.
• Evaluates and realizes measures to improve production and quality with his superior according to specifications and considering volume and cost implications.
• Member of quality projects and quality related task teams as required from all internal departments and levels (including superior)
• Stand-in for the Artisan when required.
• Compliance with ISO and SHE requirements
• Support the team in achieving the Production volume, by quick response to breakdowns.
• Eliminating equipment failures by commissioning equipment prior to start-up.
• Fault finding on the integrated 3D-on-site control systems.

   Equipment Responsibility:

•  Air replacement plants (ARP’s)
• Motorized roller beds
• Ovens
• Chain conveyors
• Centrifugal and Axial flow fans
• Centrifugal Pumps
• Pneumatic Systems
• Paint Pumps I Sealer Pumps
• Paint Circulating Systems
• Wax Application Equipment
• SIEMENS S5 & S7
• SCADA

Productivity:

• Collects, documents and analyses data required for problem-solving.
• Always monitors and controls machine operation to the highest level.
• Maintenance of production line equipment as required to ensure production stability.
• Resolves problems at own level with appropriate escalation of unresolved or higher-level problems, including.
  • Implements planned corrective actions
  • Monitoring problems after resolution to ensure that no recurrence takes place.
  • Ensuring accurate documentation of all production and quality problems
• Feedback to superior and responsible staff
• Ensures all displays are updated and relevant.
• Attends/supports/takes relevant measures on all internal audits.
• Effectively controls and adhere to process to eliminate scrap.
• Participates in CIP working groups and ensure they run effectively.
• Participates in partnership agreements with all process partners.
• Supports production with the use of quality systems in order to meet ISO requirements.
• Ensures standards to maintain a safe and healthy work environment are met.
• Eliminating electrical equipment failure by means of preventative maintenance.
• Familiarizing himself with the plant and equipment to ensure that first-hand information is always available.
• Optimize and improve equipment and systems to optimize product quality plant availability and reliability.
• Cleaning of all Durr-Robotic equipment and ISRA Cameras during Production and weekend activities
• To inform his supervisor of all equipment breakdowns
• Provide training to operators/ trainees on Safety and use of equipment.
• AOI marking cell observation.

Decision responsibility related to:

• The execution of effective preventative maintenance on equipment.
• The introduction of equipment in as far as compatibility is concerned.
• Enhance of safety standards.
• Resolution of technical problems.

Knowledge and Skills

• Problem solving skills.
• Troubleshoot equipment problems. (Electrically, Mechanically)
• Technical and analytical skills
• Thorough knowledge and experience on PLC systems.
• Experience on AC frequency drives.
• Robot Repair – Motor replacement process, Load and save programs, Program offset,  
• Understand Fault codes, Gearbox change process, Pc card change and setup.
• Know how to operate and program SCADA/HMI systems.
• Identify, troubleshoot and solve network related issues and problems efficiently utilizing monitoring tools and reference materials.
• Knowledge of ISO 9001, ISO 14001, OHSAS 18001, OHS Act no 85 of 1993 and ISO 45001 

Qaulifications:

• Minimum Requirement: Technical N6 Diploma + Trade Test 
• Advantage: DURR Robot and Training Experience

Closing Date: 26 March 2024