ICE Technician at Unilever

JOB PURPOSE

• To ensure the reliable and safe operation of all instrumentation and control systems on site. The ICE Technician will proactively maintain instrumentation and control systems, respond to breakdowns, and contribute to continuous improvement efforts to enhance plant performance, availability, and efficiency.

WHAT WILL YOUR MAIN RESPONSIBILITIES BE

Instrumentation Maintenance

• Perform routine preventive and predictive maintenance on various instrumentation, PLC panels, Marshalling Boxes and actuators.
• Calibrate, Diagnose and repair faults on field devices (level probes, moisture meter, load cell transmitters, temperature sensors, pressure transmitters, flow meters, weighfeeders, and other ICE  equipment)
• Maintain and update all electrical and instrumentation documentation including wiring diagrams, loop drawings, and PLC I/O lists.

Automation System Support

• Support the performance and reliability of PLC, DCS, HMI, and SCADA systems (e.g., Siemens S7, Foxboro I/A Series DCS, Allen Bradley, etc.).
• Conduct PLC fault-finding using diagnostic tools and software.
• Troubleshooting of fieldbus networks (e.g Profinet, Profibus, AS-I etc)
• Assist in uploading and downloading PLC/HMI programs during device replacement or software updates.

Shift Support & Breakdown Response

• Provide rapid and effective technical support during shift breakdowns to minimize downtime.
• Participate in root cause analysis (RCA) and implement corrective and preventive actions.
• Maintain communication with production and engineering teams to coordinate repair work during operations.
• Coach and support artisans and operators on first line troubleshooting

Compliance and Safety

• Ensure all work is carried out safely and complies with site safety standards and Unilever safety policies (LOTOTO, Permit to Work, Electrical Safety, etc.).
• Conduct inspections and audits on safety-critical electrical systems.
• Participate in risk assessments and hazard identification.

Asset Care & Continuous Improvement

• Participate in equipment reliability and process improvement projects.
• Contribute to process control efficiency initiatives.
• Use CMMS (e.g. BuildApp, SAP PM) to record work orders, history, and spares usage accurately.

WHAT YOU NEED TO SUCCEED

Experiences & Qualifications

• National/Advanced Diploma and Trade Certificate in Instrumentation, Electrical/Electronic/Mechatronics Engineering.
• At least 3+ years solid Instrumentation and Control experience in an FMCG environment.
• Strong understanding of Siemens (WinCC, TIA Portal, Simatic S7) and Rockwell (Studio 5000, FactoryTalk View ME/SE) Control Systems
• Good understanding of Foxboro DCS and general SCADA systems
• Ability to read and interpret technical diagrams (e.g. Loop drawings, wiring diagrams, P&IDs) schematics, and manuals
• Ability to install, configure and calibrate process instrumentation (e.g load cells, temperature probes, level transmitters, etc)
• Knowledge of process instrumentation and control systems standards
• Knowledge of industrial safety standards and best practices.
• Understand interaction of equipment and systems and diagnose electronic/electrical and pneumatic systems.
• Express ideas clearly (verbal and written) and work from verbal and written instructions, manuals, wiring diagrams, work orders and specifications.

Skills

• Strong instrumentation, control systems and fieldbus networks troubleshooting and problem-solving skills.
• Excellent communication and teamwork abilities.
• Good interpersonal skills
• Computer literate with knowledge of MS Office