Team Leader Robotic at Ford Motor Company of Southern Africa

POSITION DETAILS

• Maintain the 5S standard by ensuring shadow boards are clean, organized, fully labeled and containing all the necessary spare parts to reduce the MTTR.
• Ensure maintenance toolboxes are clean, organized, controlled and are available adjacent to the Artisan/Technician area.
• Ensure CMs are captured and closed on time and actions are defined in CCMD/EM.
• Ensure 100% completion of PMs on weekly basis within scheduled timing.
• Preform 1 PJO per day with the artisan and improvements identified and captured in GPA. PJO are captured in a PJO folder
• Ensure action plans are defined to avoid re-occurrence of volume losses. Implemented actions showing performance improvements. Proactive approach to Maintenance Operating System (MOS).
• Responsible approach to all Safety standard regulations like work permits, PTA, Start-Card etc.
• Weekend work planning
• Pro-active maintenance planning during production stops

PERFORMANCE MEASURES/ SUCCESS CRITERIA

• +95% Equipment uptime
• Reduce breakdown Mean Time To Repair (MTTR) to < 20 min
• 100% Area Preventative/Corrective Maintenance (PM/CM) Completion
• Maintain the equipment to ensure MTBF of >500 min
• Ensure the equipment availability of +97%
• Ensure no Open CMs > 30 days

KNOWLEDGE, SKILLS and ABILITIES (KSA)

• Fault finding ability, Electrical and Mechanical 
• Working knowledge of MS Office Suite
• Siemens S7 PLC fault finding and programming skill.
• Allen Bradley PLC fault finding and programming skill.
• Kawasaki Robot fault finding and programming skill.
• HMI –Win CC Scada faultfinding and programming skill.
• Allen Bradley Scada faultfinding and programming skill.
• SEW – Drive fault finding and programming skill.
• Obara frequency wielding experience.
• Auto Sealer systems 
• Bosch adaptive wielding experience
• Network interface fault finding, WFI, Profibus 
• Transfer and hoist systems.
• Behavioral Skill 
• English Oral and written communication
• Leadership Skill
• Willing to work shifts

QUALIFICATIONS and EXPERIENCE

• N5 -N6 Plus Electrical or Mechanical Trade Certificate, National Diploma/ S4 Electrical/Mechatronic
• Minimum of 2-3 years within the Automotive Industry
• 3 yrs. Manufacturing experience in a body shop environment will be advantageous.    

RESPONSIBILITIES

• Maintain the 5S standard by ensuring shadow boards are clean, organized, fully labeled and containing all the necessary spare parts to reduce the MTTR.
• Ensure maintenance toolboxes are clean, organized, controlled and are available adjacent to the Artisan/Technician area.
• Ensure CMs are captured and closed on time and actions are defined in CCMD/EM.
• Ensure 100% completion of PMs on weekly basis within scheduled timing.
• Preform 1 PJO per day with the artisan and improvements identified and captured in GPA. PJO are captured in a PJO folder
• Ensure action plans are defined to avoid re-occurrence of volume losses. Implemented actions showing performance improvements. Proactive approach to Maintenance Operating System (MOS).
• Responsible approach to all Safety standard regulations like work permits, PTA, Start-Card etc.
• Weekend work planning
• Pro-active maintenance planning during production stops

QUALIFICATIONS

• N5 -N6 Plus Electrical or Mechanical Trade Certificate, National Diploma/ S4 Electrical/Mechatronic
• Minimum of 2-3 years within the Automotive Industry
• 3 yrs. Manufacturing experience in a body shop environment will be advantageous.