Plant Engineer at PepsiCo

Overview

• The Plant Engineer is responsible for leading the engineering team to ensure the efficient operation, maintenance, and improvement of plant equipment and manufacturing processes.
• This role aligns engineering activities with strategic goals to optimize production capacity, reduce downtime, and drive continuous improvement, while managing capital budgets and developing staff capabilities.

Responsibilities

Preventive Maintenance:

• Coordinate and oversee preventive maintenance programs to ensure equipment reliability and longevity.
• Regularly update and revise preventive maintenance schedules as needed.

Team Coordination and Communication:

• Supervise and support a team of direct reports, ensuring tasks are completed efficiently and safely.
• Act as the point of contact for maintenance-related issues, providing timely communication to all relevant stakeholders.
• E2E people management of direct reports

Work Order Management:

• Create, track, and close maintenance work orders in a timely manner.
• Ensure proper documentation of all completed maintenance activities, including materials used, time spent, and resources required.

Inventory Management:

• Monitor and manage inventory levels of spare parts, tools, and maintenance supplies.
• Ensure availability of necessary parts for routine and emergency repairs, while minimizing excess inventory.

Vendor and Contractor Coordination:

• Coordinate with external contractors and vendors for specialized repairs, services, and equipment procurement.
• Ensure contractors adhere to company policies and safety standards.

Budget and Cost Control:

• Develop, own and manage the site maintenance budget.
• Monitor and report on maintenance expenses, ensuring cost-effective practices.

Compliance and Safety:

• Ensure all maintenance activities comply with relevant safety regulations, environmental guidelines, and industry standards.
• Promote a safe work environment by enforcing safety protocols during maintenance tasks.

Data Analysis and Reporting:

• Compile and analyze maintenance data, identifying trends, recurring issues, and areas for improvement.
• Provide regular reports on maintenance activities, costs, and key performance indicators (KPIs) to management.

Continuous Improvement:

• Identify opportunities for process improvements to enhance maintenance efficiency and effectiveness.
• Recommend and implement best practices for maintaining equipment and facilities.

Maintenance Scheduling and Planning:

• Develop and implement a comprehensive maintenance schedule for all equipment, machinery, and facilities.
• Prioritize maintenance tasks based on urgency, safety, and production needs.
• Ensure minimal downtime by coordinating routine and emergency maintenance activities.

Qualifications

• Degree in Mechanical or Electrical or Mechatronics Engineering
• Trade tested Millwright (Red Seal)
• GCC required