Semi Skilled Operator Motors - Mechanical Fitting at Alstom

Purpose:

Responsible for stacking laminations of Stator Frame, Cage Rotor and final assembly of traction motors
Main activities are mechanical fitting.
Perform complete assemblies to the specified Quality, Cost and Delivery requirements.

Responsibilities:

• Stacking laminations on cage rotor and stator frame.
• Able to follow the instructions when operating the machines. Oven settings/lamination presser/brazing machines.
• Fit and assemble all parts/items following the technical WIS & Special process requirements.
• Welding blocking segments according to the technical instructions & Special process specifications
• Certain of the activities entail:
• Lamination stacking and hot product expanding/shrinking.
• Alignment of the copper bars on the cage rotor and cleaning bars and rings with a metal brush.
• Preparation (alignment / cleaning) and quenching.
• Perform balancing on the assembled cage rotor using the machine.
• Repair non-conformities (geometry, visual aspect in relation with the criteria) by following the prescribed repair specification.
• Perform self- inspections for quality checks.
• Adhere to continuous improvement processes and teamwork.  
• Reporting any problems to your direct supervisor/EPU manager for assistance.
• Performing other duties as requested by the EPU manager.
• Detecting and anticipating simple manufacturing anomalies, as well as more complex defects.

Requirements:

• Grade 12 with Mathematics and Science or N3 Certificate with technical Mathematics and Science
• Previous experience working in a semi-skilled level mechanical fitting.
• Perform first level of inspection on all machines /hand tools &  lifting equipment before use.
• Ability to operate  overhead crane for assembly operations and move the product with pallet stacker.
• Ability to operate power tools, lifting equipment, drill machines, portable grinders and other hand tools related to the job requirement.
• Ability to read, interpret and apply technical drawings (work instructions, welding parameters, safety instructions etc.)
• Working knowledge of EN/ISO welding standards (EN ISO 9606-1, EN 15085, ISO 3834) is an added advantage
• Familiar / experienced with the use of jigs & fixtures

Additional Requirements:

• Must be physical fit with good eyesight and hearing.
• Must be able to work shifts and overtime when required.
• Can assembly components with the desired levels of quality.
• Ability to use basic hand tools and crane usage.
• Ability to read and follow assembly instructions.
• Should be technically minded and practical.
• Good Interpersonal and communication skills (both written and verbal) (English).
• Concentration, rigor, sense of responsibility / organization, motivation, dexterity, autonomy, curiosity about learning the job, respect for instructions, professional conscience and team spirt.