Job Opportunities at Alstom

Purpose of the Job:

• Evaluating new, existing processes, jigs & layouts and configuring manufacturing systems to reduce cost, improve sustainability and develop best practices within the production process.

Key responsibilities include the following:

• Review, update and design the best jigs, Equipment for working production process
• Create and update shop floor layout
• Define better and cost-effective standard tooling for manufacturing.
• Develop equipment’s specification when necessary.
• During ramp up, improve process capability and production volume while maintaining and improving quality standards to meet 2 cars per day.
• Develop and implement systems that optimize all phases of production process.
• Update Industrial Maturity Follow Up (IMFU).
• Update Equipment Maturity Follow Up (EMFU).
• Develop innovative solutions and ensure projects are completed on time.
• Maintain reliable and safe manufacturing systems while improving production rates, efficiencies, yields, costs and changeovers.
• Provide suggestions during incident investigations.
• Analyse issues observed during manufacturing and create action plans using tools like QRQC.
• Development of instruction sheets with all information required on manufacturing process of each part or assembly.
• Create rework procedures in case of non-conformance
• Define consumable materials to be used on manufacturing process and also quantities.
• Process all documentation giving make or buy view (considering structure available on shop floor) and splitting properly all material between workstations.
• Jigs verification during manufacturing phase to ensure good quality parts are produced.
• Participate on concurrent engineering or design reviews always pushing design engineering to have the best design considering QCD. Propose changes and improvements to be implemented on design.
• Create Industrial Data Sheets to analyse each installation considering tools and devices required on manufacturing process, EHS risk analysis, Ergonomics, Method time evaluation and Macro Process.
• Support method time calculation and task sequences creation.

Requirements:

• B-tech/Degree or ND Mechanical Engineering
• Minimum 5 years’ experience
• Advanced knowledge of 2D (AutoCAD) & 3D CAD (CATIAV5, ProENG…)
• Previous experience designing Jigs, fixtures, shop floor layouts and assembly work for automotive/rail industries
• Previous worked in a manufacturing environment
• Jigs and layout simulation experience
• Proven experience - Industrial and lean manufacturing

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Purpose of the Job:

• Conduct planned and proactive maintenance on equipment to deter failures.
• Identify and implement improvement projects to optimise welding robot cycle times

Key responsibilities include the following:

• Make minor adjustments on existing robot welding programs as required.
• Review and improve robotic process and sequence to improve cycle times
• Provide daily production support for robotic welding cells.
• Perform robot manual welding when required
• Check completed parts to ensure compliance with required weld quality acceptance criteria.
• Modify existing robot programs to improve robot reliability, maintainability, and/or performance.
• Conduct root cause analysis for all robot downtimes and failures
• Work with equipment OEM to improve robotic cells and address operational issues
• Identify and implement opportunities for predictive maintenance on installed robots
• Maintain robot welding guns by completing scheduled planned maintenance
• Follow ISO procedures and standards to improve work processes and safety within robot cells.
• Continuous improvement of robotic station efficiencies through correction of design deficiencies
• Improve robotic station’s process stability

Requirements:

• N. Diploma or B. Degree in Automation / Instrumentation / Electro-Mechanical Eng / Mechatronics or similar.
• Three years’ experience on industrial robotic operation, programming, troubleshooting and maintenance
• Three years hands-on experience with Yaskawa Motoman robots
• Three years’ experience programming Yaskawa controllers
• Three year working experience on Yaskawa DX200 controllers
• Working knowledge of Siemens S7 PLC
• Knowledge of IGM robots and K6 UI will be a plus
• General understanding of welding timers will be an added advantage
• Familiarity with global Industrial Robot standards and specifications