Jobs at Fermel

Job Description

• To program, set, and operate CNC machines while performing precision fitting and assembly of mechanical components for trackless mining equipment. The role also includes supervising machine shop personnel, ensuring production efficiency, adherence to quality standards, and compliance with safety regulations.

Workshop Environment (Machines & Capability)

The incumbent will be required to operate and support the following equipment:

• CNC Machines
• CNC Euma EV 1300 A – Milling Lathe
• CNC Efamatic Vertical VT 30
• CNC Mazak Quick Turn Smart 200-500
• CNC Mazak Quick Turn Smart 300M
• CNC Mazatrol Nexus 350-II MY (multi-axis turning & milling capability)
• Conventional Machines
• Pinnacle Universal Milling Machine
• 2 × Yunnin Lathe CYPML 660 × 2000

Key Responsibilities

CNC Programming (Mazak & Fanuc)

Develop, write, and optimize CNC programs using:

• Mazatrol conversational programming
• Fanuc G-code & M-code
• Program multi-axis turning and milling operations (including live tooling where applicable).
• Interpret complex engineering drawings, CAD models, and specifications.
• Perform machine setup, tool selection, offsets, and prove-out of programs.
• Conduct first-off inspections and adjust programs to meet tolerances.
• Optimize machining strategies to improve cycle times and reduce tool wear.
• Troubleshoot machining errors and implement corrective actions.

Conventional Machining

• Perform precision turning and milling on conventional machines.
• Manufacture and modify components using:
• Universal milling machines
• Manual lathes
• Support urgent breakdown jobs and one-off component manufacturing.
• Ensure dimensional accuracy and surface finish requirements are met.

Fitting & Assembly

• Perform precision fitting, alignment, and assembly of mechanical components.
• Conduct maintenance and repair of mining equipment components.
• Work within specified tolerances using measuring instruments:
• Micrometers, verniers, bore gauges, dial indicators
• Assist with rebuilds, breakdowns, and urgent production requirements.

Supervisory & Leadership Responsibilities

• Supervise and coordinate daily machine shop activities.
• Allocate work, monitor workflow, and ensure production targets are met.
• Provide technical guidance and mentorship to artisans and apprentices.
• Enforce discipline and ensure adherence to company policies.
• Drive accountability for quality, productivity, and safety.

Quality Assurance & Compliance

• Ensure all components meet ISO standards and company specifications.
• Conduct inspections and sign off completed work.
• Maintain accurate production, inspection, and quality records.
• Enforce compliance with MHSA and workshop safety standards.

Continuous Improvement

• Identify and implement improvements in machining processes.
• Reduce waste and improve efficiency using lean manufacturing principles.
• Recommend tooling, fixture, and process enhancements.
• Support innovation in manufacturing of trackless mining equipment.

Minimum Requirements

Qualifications

• Trade Test Certificate: Fitter & Turner / Toolmaker
• CNC Programming certification (advantageous)
• NQF Level 4–5 or equivalent

Experience

• Minimum 5–8 years in CNC machining and fitting
• Proven experience in:
• Mazak (Mazatrol) programming
• Fanuc controls (G-code programming)
• Experience on multi-axis CNC machines
• Minimum 2–3 years supervisory experience
• Mining or heavy engineering environment (advantageous)

Technical Skills

• Strong knowledge of:
• CNC turning & milling processes
• Mazatrol & Fanuc programming
• Tooling selection and cutting parameters
• Ability to read and interpret complex engineering drawings
• Experience with both CNC and conventional machining
• Strong fault-finding and problem-solving ability

Core Competencies

• Leadership and team management
• High attention to detail and quality
• Strong planning and organisational skills
• Ability to work under pressure and meet deadlines
• Effective communication and interpersonal skills

go to method of application »

Job Description

• The Assembler is responsible for the assembly, fitting, installation, and testing of trackless mining machinery and related capital equipment in accordance with engineering drawings, quality standards, and production schedules. The role requires a qualified Fitter with strong mechanical assembly experience in heavy engineering, mining, or OEM manufacturing environments.
• The incumbent ensures that all equipment is assembled safely, efficiently, and to the required Fermel quality and customer specifications before final inspection and dispatch.

Mechanical Assembly & Fitting

• Assemble trackless mining machinery and capital equipment according to engineering drawings, specifications, and work instructions.
• Perform mechanical fitting of components including:
• Hydraulic systems
• Drivetrain components
• Axles and transmissions
• Structural assemblies
• Pneumatic systems
• Brake systems
• Install and align mechanical components using precision measuring instruments.
• Conduct torque settings and assembly verification checks.
• Ensure correct use of tools, lifting equipment, and assembly fixtures.

Production & Manufacturing

• Meet daily and weekly production targets.
• Work closely with Fabrication, Quality Control, Stores, and Engineering departments to ensure smooth production flow.
• Identify assembly issues and escalate technical problems to supervisors.
• Support continuous improvement initiatives to improve assembly efficiency and reduce rework.

Quality & Compliance

• Ensure assemblies comply with OEM standards, engineering specifications, and quality requirements.
• Conduct self-inspections during assembly processes.
• Rectify assembly defects and non-conformances identified during inspections.
• Complete all production and quality documentation accurately.
• Maintain adherence to ISO quality standards and production procedures.

Health & Safety

• Comply with all company health and safety requirements.
• Ensure safe handling of tools, machinery, and lifting equipment.
• Maintain a clean and organized workstation in line with 5S principles.
• Report unsafe conditions, incidents, and near misses immediately.

Qualifications

• Qualified Artisan – Fitter Trade Test Certificate (Red Seal)

Experience

• Minimum 3–5 years’ experience in mechanical assembly or heavy equipment manufacturing
• Experience in:
• Trackless Mining Machinery (TMM)
• Mining equipment
• Heavy engineering
• OEM manufacturing environments
• Experience working on capital equipment assembly is advantageous

Technical Competencies

• Ability to read and interpret engineering drawings and assembly instructions
• Strong mechanical fitting and assembly skills
• Knowledge of hydraulic and pneumatic systems
• Experience using precision measuring equipment
• Understanding of torque requirements and assembly tolerances
• Basic fault-finding and troubleshooting ability
• Knowledge of mining equipment and underground machinery advantageous

Behavioural Competencies

• Strong attention to detail
• Good problem-solving ability
• Team player with good communication skills
• Ability to work under pressure and meet deadlines
• High level of accountability and workmanship
• Safety conscious and disciplined

Key Performance Indicators (KPIs)

• Assembly quality and defect rates
• Production target achievement
• Rework and non-conformance reduction
• Compliance with safety procedures
• Housekeeping and workstation standards
• On-time completion of assemblies

Working Conditions

• Workshop and manufacturing plant environment
• Exposure to noise, heavy machinery, and lifting activities
• May be required to work overtime and shifts based on production requirements