Role Purpose
- Syngenta Brits FF&P Plant requires services of a Maintenance Technician- Electrical, Control and Instrumentation. This role reports directly to Engineering manager, with other maintenance technicians and planner as peers.
- Maintenance Technician- Electrical, Control and Instrumentation at Brits FF&P site is key in overseeing the installation, maintenance, calibration, and troubleshooting of electrical, instrumentation, control and automation systems on Site.
- The incumbent may be required to do standby and overtime work when required.
Accountabilities
Safety
- Accountable for enforcing safe work practices and procedures in the Engineering Department including performing Preventative Maintenance activities, safety audits, safety inspections and daily workplace examinations.
- Adhere and Conform to all Syngenta HSEQ and housekeeping standards.
- Approach all aspect of the work being performed with safety as the highest priority.
- Identify and mitigate electrical and controls hazards to maintain a safe working environment.
Maintenance – work related assignment.
- Ensure the implementation of maintenance strategies and procedures for instrumentation and automation systems.
- Perform maintenance tasks, such as inspections, calibrations, and repairs in accordance with applicable codes and engineering standards.
- Install, maintain, and repair instrumentation and control systems, equipment, and components in accordance with relevant codes, standards, and safety procedures.
- Conduct regular inspections to identify potential issues and perform preventive maintenance tasks to ensure optimal system performance.
Root Cause analysis on breakdown and machine defects
- Lead troubleshooting efforts to resolve instrumentation and automation systems issues on site
- Utilize advanced diagnostic tools and techniques to identify problems, analyse data, and implement effective solutions.
- Collaborate with other team members to resolve complex electrical and control issues to ensure minimal downtime.
Electrical, Instrumentation and Control System’s Integration (incl OT Networks)
- Oversee and participate in the installation, configuration, and integration of instrumentation and automation systems, including sensors, controllers, transmitters, actuators, and associated equipment.
- Ensure proper system functionality and compatibility in line with Syngenta standard
Control and Automation system quality Control and Testing
- Execute comprehensive testing plans and procedures for instrumentation and automation systems.
- Perform in-depth system tests, verify performance, and document results.
- Lead efforts to address any issues and ensure compliance with project specifications.
Document Control and reporting
- Ensure accurate and detailed documentation of all activities, including installation procedures, maintenance records, calibration reports,
- Adhere to electrical codes, regulations, and safety standards while performing all tasks.
Work Execution as per PM and Scheduled Work Order Priority(Maximo)
- On time completion of Work Order into CMMS system (Maximo System):
- Accurate data capturing regarding Mean Time between Failures (MTBF) and Mean Time to Repairs (MTTR))
Spare Management: Ensure all spares used are recorded and are correctly as drawn out of stores;
- Assist in the specifications, procurement, and quality control of required / refurbished / repaired equipment.
Execute Management of Change (MOC)
- Modifications to equipment as assigned.
Team work and collaboration: with other maintenance employees
- Coaches and develops the engineering skills of other maintenance and operational staff
Qualifications
Knowledge, Skills and Experience
- Critical Knowledge
- Minimum N3 Electrical Engineering Qualified Maintenance Electrician with passed Trade Test or Nat Diploma with (Electrical or Control and Instrumentation Engineering).
- Understanding advance electronics, instrumentation (sensors, counters, and temp controllers) and controls
- Understanding of System Instrumented Functions (SIFs) and System Instrumented System (SIS) would be advantage
- Electrical wiring diagrams 3 Phase and 1 Phase electrically driven machinery
- Working knowledge of PLC (include Programming) and AC and DC Drives.
- Minimum 3 years of relevant experience in the maintenance of medium to large electrical, control and instrumentation systems in Chemical industry.
- Understanding of Work Management Process experience (Maintenance Work order process of part kitting, planning, scheduling and execution)
- accurate troubleshooting of electrical or control problems
- Experience in Robotics, Fill and Pack lines will be added advantage
- Computer literate, proficient in Excel, Outlook, Work and CMMS systems (eg SAP PM/ Maximo or any other similar systems)
- Knowledge of industrial parts, tools and equipment.
- Organized and systems orientated.
- Ability to Work with minimal supervision.
- Ability to work extended hours and/or on standby
Critical skills
- Strong commitment to Safety and Quality delivery, processes and initiatives eg MOCs, Risk Assessments and Root cause analysis and
- Problem solving and diagnostic skills
- Understanding electrical, Control, Instrumentation and automation technologies
- Teamwork and Collaboration
- Good communication and interpersonal skills.
- Material management and ability to use CMMS for work scheduling and data capturing.
- Drive to grow and improve self.
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