AECI is a South African based explosive and speciality chemical company focused on providing products and services to a broad spectrum of customers in the mining, manufacturing, agricultural, food and beverage, and general industrial sectors. it has regional and international businesses in Africa,South-East Asia, the USA and Australia.
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Job Description
- Knowledge and skills to create a job package from the work request.
- Ensure the work package contains all relevant information about the required resources, i.e. labour, materials, equipment availability, services and works instructions to ensure that the work can be executed in a safe, effective and efficient manner
- If required, obtain technical input from the Engineering Manager or SME, i.e. technical advice, inspection plan, isometric-drawings(s), etc.
- Ensuring that spares and materials are always available before issuing work package.
- Obtain “quality feedback” from the execution group or from the maintenance work co-ordinator to optimize future planning.
- Archives the plans and data of repetitive jobs for future use.
- If required, attend daily maintenance schedule update meeting with engineers, gatekeeper and maintenance work co-ordinator. Decides together as a team which jobs to be included in the daily/weekly schedule
- Ensures that all SHE aspects are taken into account when planning a task. If required, liaise with the SHE appointee.
- The Planner is responsible for a yearly maintenance schedule. This schedule includes all planned (legal) maintenance inspections, planned production stops, planned maintenance shutdown, major (anticipated) maintenance repairs, etc.
- Compiling daily, weekly and monthly planned maintenance reports
- Monitoring and managing the balance between utilizing internal resources vs. labor hire and contractors, based on demand
- Monitoring, evaluating and analysing maintenance requests
- Being part of the team investigating breakdowns and major failures.
- Updating the plant maintenance resources and equipment schedule as a result of the failure investigations.
- Monitoring that the maintenance execution teams are adhering to the maintenance schedule.
- Managing the active list of work orders
- Any backlog should be recorded and also communicated to, Engineers, Maintenance Work Co-ordinator and Gatekeeper for action
Qualifications & Experience
- Matric
- N3 Technical qualification with trade test (essential)
- SAP PM and MM (desirable)
- Forklift, Overhead crane (desirable)
- Knowledge of technical spares (essential)
- Shutdown and ad hoc maintenance planning (essential)
- Experience in Shutdown and Maintenance planning (essential)
- Spares identification and planning (essential)
- MS Project (desirable)
- Minimum 2 years’ experience is a relevant role.
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Job Description
- To assist the MMU Controller in managing and operating all aspects of a mobile manufacturing unit (MMU – BLEND truck) in order to meet the customer requirements with the standards and procedures as defined by AECI (OTIF).
- To Assist the MMU Controller in the carrying out of regular inspections in terms of SABS and World Class on fixed plant and MMUs to identify non-conformances and institute preventative measures as well as to achieve continuous improvement.
- Assist in all blasting related functions required (for example, measuring holes, closing or stemming of charged holes, guarding, cleaning etc.).
- Housekeeping at Site.
- Cleanliness of wash bay and truck park.
- Cleanliness of trucks.
- Loading and unloading of products into trucks.
- Assist in charging up duties on the bench.
- Assist in closing or stemming of charged holes.
- Loading and unloading of packaged explosives and accessories.
- To observe all legal requirements while at the depot.
- To ensure MMU’s are always kept clean according to the World Class Standards.
- Ability to work independently.
- All blasting related functions as required.
Qualifications & Experience
- Grade 12
- Code B driver’s licence
- Safe working practices
- Product knowledge
- Hazardous product handling
- Must be able to obtain a red ticket health clearance
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Job Description
- Assist other process controllers in operating the plant
- Prepare the plant for start-up
- Start up a process
- Monitor and maintain a process
- Shutdown a process
- Control and monitor plant and equipment within the scope of authority
- Operate Pellet Mills outside
- Clean and tidy up equipment and the work area
- Prepare plant for maintenance and reinstate after maintenance is complete
- Carry out authorized maintenance operations
- Measure, mix and dose chemicals to the reaction vessels
- Draw and test samples for quality purposes
- Run off finished product into drums, bags or other containers for shipment
- Act as first line of defence in case of a fire and other emergencies
- Perform any other related tasks as may be required from time to time
Qualifications & Experience
- Grade 12 or NQF 4 with mathematics and science
- NQF 2 Plant Operation – advantageous
- Minimum one-year experience in chemical production environment
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Job Description
- Work dayshift and overtime duties as and when required
- Could be required to work shifts during shortage
- Filling and emptying of bags
- Loading and offloading of bags/raw materials
- General housekeeping on plant
- Basic computer literacy
- Operate plant on their own after being declared competent
- Complete production process monitoring and records documentation as per process requirements
- Process monitoring
- Medically fit to work in a chemical environment
- Fit to work at heights
- Fit to work in confined spaces
- Be trained in SHE requirements
- Ability to be trained to drive forklift
- Plant housekeeping duties
- Adhere to all OHS Act requirements
Qualifications & Experience
- Matric (With Maths & Science)
- Chemical Operations NQF Level 2 advantageous
- General literacy
- Physically competent
- Basic Computer Literacy
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Job Description
- Conduct product training on site.
- Actively promote benefits of products such as improved safety and improved efficiencies.
- Report any irregularities to Explosives Technical Representative.
- Develop continuous improvement practices to ensure required blasting are achieved.
- Comply with governance, established policies, systems, procedures and practices.
- Comply with Safety, Health and Environment standards.
- Continues reporting to Technical Representative and Mining Personnel.
- Manage the Performance Base Contract in a professional manner.
- Compile underground visit reports.
Qualifications & Experience
- Minimum Grade 12
- Mining degree or diploma
- At least 3 years underground mining experience
- Underground blasting certificate
- Computer literate (Microsoft Office)
- Good knowledge of underground mining under different mining conditions
- Competent A and B (Advantageous)
- Coach the learner (Advantageous)
- Valid driver’s license – minimum code B
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Job Description
Knowledge and Training
- The incumbent will be required to undergo Process safety and SHEQ related training as part of his/her continuous development.
- The incumbent will be expected to develop knowledge of SHEQ Management systems (e.g. ISO, PSM, CAIA, etc.) and the Occupational Health and Safety Act and associated regulations.
SHEQ related support:
- The incumbent will be required to assist the SHEQ Department with:
- SHEQ related documentation and records
- Depot compliance
- Facilitation of the close-out of corrective actions
- SHEQ statistics
- SHEQ Risk Assessments
- Implementing SHEQ Controls
- SHEQ incident investigations, root cause analysis and facilitation of learning
- The development of SHEQ training material and facilitation of SHEQ training
- Internal and external audits and inspections
- Co-ordinating annual medicals
- PSM rollout and support
- Participate in PSM audit
- Participate in PSM incident investigation
- Maintaining PSM admin
Qualifications & Experience
- Minimum education Grade 12.
- Must be fully computer literate MS Office Word/Excel/PowerPoint/Outlook).
- Must be fully bilingual in English and Afrikaans due to the nature of the company’s client base.
- Will be required to travel.
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Job Description
- Managing and operating all aspects of a mobile manufacturing unit (MMU) in order to meet the customer requirements with the standards and procedures as defined by AECI.
- Carry out regular inspections in terms of SABS and World Class on fixed plant and MMU to identify non-conformances and institute preventative measures as well as to achieve continuous improvement.
- Assist in eliminating all sources of waste and controlling of operating costs to within the budgeted parameters.
- Assist in ensuring that the region delivers on financial requirements as agreed within the annual budget.
- Assist in closing or stemming of charged holes.
- Complete minor maintenance on MMU when required.
- Ensure Quality products are supplied.
- To maintain vehicle records in the MMU’s.
- To ensure MMU’s are submitted for services according to maintenance schedules.
- To ensure monthly maintenance is carried out according to World Class standard.
- To ensure MMU is kept clean at all times.
- To assist FSS in ensuring MMU licensing and roadworthiness are always up to date.
Qualifications & Experience
- Grade 12 or equivalent.
- Valid Code EC Drivers Licence is essential (please attach a copy of your driver’s licence to your application).
- The applicants must be able to obtain a Red Ticket and a PrDP.
- Mechanical aptitude.
- Must be able to pass Psychomotor assessment
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Job Description
- Create job cards in accordance with the macro plan and additional job cards that are not catered for in the macro plan to accommodate unforeseen product requirements.
- Co-ordinate with the Buyer and Commercial Managers the timings of raw materials and packaging materials’ requirements and supply based on macro plan.
- Liaise with the Buyer regarding expediting of certain raw materials and packaging materials when required. Set up stockholding of packaging material where applicable.
- Process stock transfers on Syspro i.r.o packaging, stocked items, raw materials and bulk products covering Warehouses 46, 47 and 45.
- Submission of relevant documents i.r.o stock transfers via email to relevant Dept.
- Responsible for stocktake capture i.r.o packaging and filing of stocktake documentation and investigations where there are significant variances.
- Liaise with external toll manufacturing customers to meet their requirements.
- Meet with external toll manufacturing customers occasionally to improve customer service levels.
- Negotiate and update the selling prices for toll manufactured products after consulting with Commercial Manager and Production Manager.
- Compile quotations in response to new product manufacture/packaging requirements.
- Arrange the outsourced packing of certain overflow volumes that AECI Plant Health are unable to pack internally.
- Reconcile stock and yields of outsourced packing.
- Responsible for stock control at any outsourced packing companies.
- Develop and update production plan in line with the macro plan.
- Communicate production plan to Production Manager and Commercial Managers.
- Ensure lead times for packing and raw materials obtained from the Buyer are adequate.
- Resolve conflicts regarding production of different products on the same plant in conjunction with the Production Manager.
- Match commercial/sales requirements with production capacities and liaise with the parties involved to arrive at the best possible alternatives.
- Perform customer order promising for internal and external customers.
- Implement and authorise an order release schedule for action by the Procurement Dept.
- Action changes to production schedule to meet import demands.
- Check capacity availability.
- Generate job cards for submission to Production units.
- Address various deviations of order quantities from the macro plan.
- In conjunction with Production ensure that the best utilisation of labour is achieved.
- Understand cost implications of different production requirements and communicate possible additional costs to relevant parties.
- Contribute towards management of the level of stockholding to an acceptable level.
- Together with the Team Leader Quality Assurance, monitor and schedule rework of quarantine stock from redundant warehouses.
- Match sales requirements with production capacities and liaise with relevant parties to arrive at best possible alternatives.
- Adopt a tactical approach towards effective production planning process
- Act as a first signatory for signing of all stocked items and participate in the import ordering process in order to remain informed about supply of stock.
Qualifications & Experience
- Minimum education Matric/Grade 12 with Maths.
- A tertiary qualification in production planning/supply chain, administration or analytics or related studies advantageous.
- Minimum 3-5 years post-graduate experience in a similar position within the agricultural field in a chemical manufacturing environment.
- Previous supervisory experience advantageous.
- Must be in possession of a valid driver’s license, have own reliable transport and must be medically fit to drive. Would be required to have a pre-employment medical for drivers.
- Computer literate MS Office (Excel/Word/PowerPoint/Outlook). Intermediate skills in Excel is preferable.
- Sound knowledge of SHEQ Quality Systems and organic certification procedures.
- Possess an in-depth knowledge of Planning and Material Requirements Planning (MRP) and have associated experience.
- Knowledge of the OHS Act as well as Safety, Health and Environment standards.
- Experience in Syspro, SAP or other MRP systems in a chemical manufacturing plant environment.
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Job Description
Breakdowns:
- Repair breakdowns that cause unscheduled stoppages
Ongoing maintenance:
- Carry out any necessary repairs that can be done during production
- Hard face welds the mill and mill blower impellers
- Hard face the bollard and maintain the rail truck off-loading equipment
Scheduled maintenance:
- Monthly scheduled maintenance includes a 2-day shutdown on the filtraflo plant and a 1-day shutdown on the genulite plant. During this time routine maintenance must be carried out as specified in the filtraflo and genulite maintenance schedules
Project work:
- Manufacture items that may be required as instructed by the Operations Manager
- Carry out the necessary maintenance to the portable expander plant when required
Safety:
- Ensure that the correct safety procedures are adhered to
- Ensure that all tools are maintained in proper working conditions
Other:
- Keep the workshops, scrap yard and surrounding areas are always kept safe, clean and tidy
- Assist with various other tasks as instructed by the Operations Manager
- Will be required to carry out any other reasonable, lawful and safe task related to the Olifantsfontein Factory operation as and when required
Qualifications & Experience
- Matric
- Technical qualification N4 or equivalent
- Fitter Trade Test Certificate
- 1 + years’ experience in process control
- Knowledge of planning, estimating and costing in an engineering spares environment
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Job Description
- Processing and placement of purchase orders with suppliers
- Maintain supplier master data
- Collaborate with other departments and assist where documents are required on goods delivered/ordered
- Evaluate, monitor and report on supplier performance by recording and measuring incoming material and quality, on time deliveries and service delivery
- Confirm commercial sustainability of vendors/suppliers by vetting and negotiating prices
- Assist Business Unit @ Product Managers on their demand planning needs to determine optimal inventory ordering requirements, in line with company inventory policy and objectives
- Carrying out or regular stock takes and reviews of slow mobbing stocks/spares
- Where necessary, facilitate the recommendations and approvals for new or alternate sources of supply
- Resolve accounts payable queries for supplier invoices
- Raise non-conformances, report and follow-up with supplier’s / service providers
- Assist with on-boarding of new supplier’s / service providers
- Drive B-BBEE strategies in line with Business Goals
Qualifications & Experience
- Matric / Grade 12
- Qualification in purchasing or supply chain
- Minimum 5 years’ experience in purchasing
- Sap Experience essential
- Comprehensive knowledge of buying
- Good technical knowledge, follow ups, quality orientated, has planning and organizing skills
- Proficient computer skills in MS Word and Excel
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Job Description
- To develop new products or technologies that meet customer needs and drive business growth.
- Development of existing and new products.
- Development of existing and new applications.
- Applications and technology platform research.
- Engagement in field trials.
Qualifications & Experience
- Matric/Grade 12
- National Diploma (Chemistry), BSC (Chemistry) or BTech (Chemistry).
- Minimum of 1 years’ experience in Research & Development of new products.
- Experience in the development of green products from renewable resources.
- Experience in surface chemistry applications.
- Experience in manufacturing bitumen emulsions, testing, and field applications.
- Experience in the development of mining reagents and floatation process.
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Job Description
- Offloading.
- Quality control.
- Flowrate measurements (spot-checks).
- Safety inspections.
- Stock taking.
- Data capturing.
- Housekeeping.
- Sampling.
- Shutdown duties.
- Reporting of deviations or breakdown.
- To ensure that reagents are offloaded, stock counted, dosed and mixed according to the client specification.
- To ensure reporting of deviations related to reagents and anything that can affect the running of reagents.
Qualifications & Experience
- Matric / Grade 12/ N3 with Mathematics & Science or NQF 4 Chemical Operations.
- National Diploma in Extractive Metallurgy or Chemical Engineering (Desirable).
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Job Description
- Receptionist, Office management and answer phone calls
- Ensure Visitors and Contractors are inducted.
- Work with Procurement to add new vendor accounts on SAP.
- Familiar with SAP.
- Perform production on SAP
- General office administration duties – ordering of stationery, visitors management, maintain office cleanliness inspections.
- Ensure company policy, procedures and group SHEQ standards are adhered to and maintained.
- Scheduling raw materials deliveries and final product loadings. Scheduling of appointments and general office administration duties.
- Maintain critical spares, issuing and reconciliation of spares.
- Assist Waltloo management with quotes, delivery notes and all order queries.
- Create on daily basis Purchase requisitions on SAP for “Direct orders” store PR’s will also need to be done.
- GRN Delivery Notes on SAP of “Direct orders” on daily basis
- Follow-up with Vendors on outstanding POD (Proof of Delivery or service)
- Handle the SAP Workflow queries
- Feedback of Work Orders
- Filing and record keeping of all above
- Manage and control issuing of PPE for site.
- Capture weekly time sheets and submit signed Payroll Overtime sheet.
- Feedback and file of “Statutory” and “PPM” Work Orders and Inspection sheets.
- Submit monthly reports
- Taking minutes of the department SHEQ meeting.
- Keep “Communication file” up to date with Vacancy adverts
- Place any important communications on the Notice boards
Qualifications & Experience
- Matric / Grade 12
- Relevant certified training.
- Minimum of 2 years’ experience with SAP advantageous
- Minimum 2 years office administration.
- Proficiency MS Office suite and SAP.
- Experience with letters of general administration work and office management is essential.
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Job Description
Achievement of:
- Health & Safety statutory compliance, external audit training and maintenance of effective housekeeping and image on site
- Plant efficiency and availability
- Supply efficiency and availability
- Supply efficiency through identification of key processes, variables and targets;
- Maximise profitability on approved budgets, working capital targets and input deadlines
- Successful implementation of new projects and achievement of agreed deliverables
- Adhere to all aspects of QMS programme
- Effective leadership, development and direction of human resources
Customer centricity
- Establishing and maintain lasting relationships with key suppliers
- Optimizing margin through effective pricing of contracts
Qualifications & Experience
- National Diploma in Civil Engineering
- 5 – 8 years proven industry experience of which at least 3 years has been in a management capacity
Closing Date
2023/08/11
Method of Application
Use the link(s) below to apply on company website.
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