Jobs Available at Freedom Stationery (Pty) LTD

Duties and Responsibilities:

• To achieve set productivity levels as per work standards.
• Setting up machines for specific raw materials usage and the changeover of all machinery.
• Record hourly/daily production.
• Responsible for quality control- all output must be in accordance with specifications as laid down by management.
• Ensure correct roll dimensions loaded as per Job requirement.
• To set die sizes according to current work standards.
• Operating machines performing sequences of operations and undertaking specific activities by:
• Checking settings and devices and activating correct measures if necessary.
• Observing readings on visual displays and initiating adjustments.
• Observe for malfunctioning and report to Senior Production Operator.
• Reporting on condition and status of parts requiring replacement and repair on daily checks.

Requirements

• Grade 12/ the equivalent
• Attention to detail
• Excellent Verbal and Written communication skills.
• Reliable and punctual
• 1-2 years skilled Extrusion operational experience

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Duties and Responsibilities:

• To achieve set productivity levels as per work standards.
• Assist in setting up machines for specific raw materials usage and the changeover of all machinery.
• Record hourly/daily production.
• Responsible for quality control- all output must be in accordance with specifications as laid down by management.
• Ensure correct roll dimensions loaded as per Job requirement.
• Assist Senior Production Operator to set die sizes according to current work standards.
• To assist in operating machines performing sequences of operations and undertaking specific activities by:
• Checking settings and devices and activating correct measures if necessary.
• Observing readings on visual displays and initiating adjustments.
• Observe for malfunctioning and report to Senior Production Operator.
• Reporting on condition and status of parts requiring replacement and repair on daily checks.

Requirements

• Grade 12/ the equivalent
• Attention to detail
• Excellent Verbal and Written communication skills.
• Reliable and punctual
• 1-2 years skilled Extrusion operational experience

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Key Responsibilities

Maintenance Functions

• Performs various activities and procedures associated with co-ordinating planned and preventative maintenance tasks.
• Referring to schedules and a tasks list.
• Conducting inspections of all rotating equipment, bearings and shafts.
• Monitoring and recoding the condition of all motors, gearboxes, pulleys and couplings.
• Ensuring all rotating parts are properly guarded.
• Checking pulley tensions and rotation.
• Recording defects and any deviations from safety standards and procedures.
• All maintenance associated tasks.
• To ensure all machinery is maintained in accordance with manufacturers recommendations and complies with general safety regulations and company procedure.

Fault Finding

• Troubleshooting
• Reading and interpreting instructions on the job cards.
• Ensuring the equipment is electrically isolated.
• Loosening the assembly to release the part.
• Stripping, repairing, overhauling, or replacing damaged or defective parts.
• Aligning chains, sprockets, couplings, etc and assembling and replacing cover plates and screws and testing the equipment.
• Assessing the nature of the problem and identifying and requisitioning spare components/parts.
• Recording all details of repairs on the job card.

Machine Setter and Training

• Checking and setting devices and activating corrective measures if necessary.
• Observing readings on visual displays and initiating adjustments.
• Attending to and undertaking routine maintenance activities of all machinery.
• Reporting on condition and status of parts requiring replacement or repair.
• To set up a comprehensive maintenance plan for the plant and machinery.
• To carry out repairs on machinery in a manner that ensures full operational performance of that machine as well as compliance in terms of safety.
• Responsible for setting up machines for specific raw materials usage and the changeover of all machinery.
• Setting up of machines, with specific raw materials/roll stock - usage and to be responsible for that changeover for all relevant machinery. Be responsible for the initial change of different raw material and job changes. Set up of new jobs, ensure processing is efficient and in line with factory ORE standards, line feeder to assist with shift roll changes.
• Changeovers must be efficient and effective.
• Training of machine operators for them attending to basic repairs.
• Training of Machine operators must be conducted on a regular basis on all aspects of the machine.
• Communicating with and guiding machine operators on process sequences, removing and or replacing specific attachments and adjusting components to desired levels.

Requirements

• N3/N4/N5/N6/Trade tested or any equivalent qualifications in Fitting.
• Basic knowledge of Machine setting, hydraulic/pneumatic pipes, pumps, gearboxes and motors.
• Proven mechanical experience
• Strong mechanical aptitude and problem-solving skills to diagnose and correct equipment malfunctions
• Ability to change, set up, and adjust tools, jigs, and dies to meet exact, microscopic tolerances.
• The ability to read, interpret, and work from complex technical manuals, blueprints, and engineering drawings.
• Availability to work rotating shifts, weekends, and overtime to meet factory production deadlines
• Strict compliance with Occupational Health and Safety (OHS) regulations, which includes wearing appropriate PPE (safety boots, ear protection, and safety glasses)

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Description

• Freedom Printpak is looking for experienced SO Paper Bag machine operators who will be responsible for operating and maintaining machinery used to manufacture paper bags while ensuring production meets quality, safety, and efficiency standards.
• Set up and adjust paper bag making machines.
• Load paper rolls and other raw materials in absence of minder.
• Monitor machine operation and production output.
• Inspect finished bags for quality and defects.
• Perform routine maintenance and minor repairs.
• Record production data and report issues.
• Check lubrication levels (oil points, gearboxes).
• Inspect belts, rollers, chains, and gears.
• Ensure glue system is clean and filled.
• Check heating elements (if bottom pasting machine).
• Monitor and ensure to follow quality procedures.   
• Follow job cards for instructions and to avoid any mistakes.
• Respect and follow the ISO quality standards and procedures to ensure full compliance with the SABS Quality management system.        
• Report any defects to your Setter/HOD/ Foreman.       

Requirements

• Previous experience operating Paper Bag Machine.
• Basic mechanical aptitude and troubleshooting skills.
• Ability to read and follow production instructions.
• Good attention to detail and commitment to quality.
• Ability to stand for long periods and lift materials when required.
• Ability to work unsupervised

Competencies:

• Quality control
• Basic Preventive maintenance
• Basic Mechanical troubleshooting
• Production monitoring
• Teamwork